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- Commodity name: Alumina in a rotary kiln
The rotary kiln is installed at an incline and rotates continuously, making it widely used for the high‑temperature calcination of bauxite. It offers advantages such as low energy consumption, simple operation, minimal environmental pollution, high operational availability, and strong fuel flexibility.
Rotary Kiln Bauxite · Technical Manual
Rotary kiln Bauxite
Alumina in a rotary kiln is designed for high-temperature industrial applications where stable calcination and dependable material performance are important. rotary kiln bauxite is processed through controlled heating to transform selected bauxite into a more stable calcined material. The product can be used in refractory materials and other applications that require heat resistance, hardness, and consistent material characteristics. Careful raw material preparation and controlled kiln operation help support reliable production quality.
The rotary kiln is installed at an incline and rotates continuously, making it widely used for the high‑temperature calcination of bauxite. It offers advantages such as low energy consumption, simple operation, minimal environmental pollution, high operational availability, and strong fuel flexibility.
01
Structure and Composition of the Kiln Body
ComponentFunction DescriptionFeed sectionRaw material enters, and the material is continuously fed into the kiln.Dust collection chamberCollect particulate matter from flue gas to reduce emissions.Kiln bodyPlaced at an incline and continuously rotated, it completes the entire process of drying, preheating, and calcination.Kiln head trolleySupport and Sealing Structure at the Kiln Head EndHot smoke chamberCollects high-temperature flue gas and distributes heat to each functional section.CoolerRapid cooling of high-temperature finished products and recovery of waste heat.02
Functional Zoning Process
Dry belt →Preheating zone →Calcination zone →Cooling zone03
Core Advantages of Rotary Kilns
01
Low energy consumption, high product qualityIt can reduce unit coal consumption by 40% compared with conventional down-draft kilns, delivers high‑quality products with excellent stability, and enjoys a strong price‑competitive edge in the market.
02
Simple operation, minimal manual intervention.The operation is simple and reliable, requires minimal manual intervention, and ensures a stable process.
03
Low environmental pollution and high operational efficiency.Low environmental impact, minimal maintenance requirements, and high equipment availability.
04
Strong fuel adaptabilityIt is applicable to a variety of fuels, including coal gas, pulverized coal, and fuel oil.
05
Supports automated upgradesAfter upgrading to an automated control system, the system has become more refined and stable.
04
Main applications of bauxite
One
Aluminum smelting industryUsed in national defense, aerospace, automotive, electrical appliances, chemical industries, and everyday consumer goods, among others.
Two
Precision castingBauxite clinker is ground into a fine powder, formed into casting molds, and then used in precision casting for applications in the defense, aerospace, telecommunications, instrumentation, machinery, and medical device industries.
Three
Refractory productsHigh-alumina bauxite clinker exhibits a refractoriness as high as 1780°C, with excellent chemical stability and favorable physical properties.
Four
Aluminum silicate refractory fiberIt boasts advantages such as light weight, high-temperature resistance, excellent thermal stability, low thermal conductivity, small heat capacity, and resistance to mechanical vibration.
Five
Ladle monolithic castingUsing magnesia and calcined bauxite as raw materials, with an appropriate binder added, this material delivers excellent performance when used to cast the monolithic lining of steel ladles.
Six
Cement, Abrasives, and ChemicalsIt is used in the production of aluminous cement, abrasive materials, and various aluminum compounds in the ceramics and chemical industries.
05
Physicochemical Specifications of Calcined Products
Grade No. Al₂O₃ ≥ Fe₂O₃ ≤ TiO₂ ≤ Water absorption ≤ Bulk density ≥ (g/cm³) 75 75% 1.8% 4.0% 4.0% 2.85 80 80% 1.6% 3.5% 2.7% 3.00 85 85% 1.5% 3.0% 2.0% 3.25 88 88% 1.5% 3.0% 1.7% 3.30 90 90% 1.2% 3.0% 1.5% 3.35
Alumina in a rotary kiln
Category:
Bauxite
Keywords:
rotary kiln bauxite
General Manager Su Tinglong
Sales Department, Qin Shuhua
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